Three-axis vertical positioner

Three-axis vertical positioner

CLASS:Three-axis vertical positioner

TIME:2022-12-28

CLICK:490

PHONE:13020281118

DETAILS

INTRODUCTION:

The three-axis positioner design is a special welding auxiliary equipment, suitable for welding displacement in rotary work, which can meet the requirements of high efficiency, less space, multi-station, high precision and low cost of production needs. It can be used with manipulators, welding machines, and robots to form an automatic welding center, and can also be used for workpiece displacement during manual work. Welding positioner is generally composed of table slewing mechanism and flipping mechanism, through the lifting and turning of the worktable, flipping and turning so that the workpiece fixed on the worktable reaches the required welding, assembly angle, table rotation for frequency conversion stepless speed regulation, can get a satisfactory welding speed.

★ Non-standard positioner specifications can be customized according to customer requirements

Constituent units

◆Structural unit: the body is welded with steel;

◆ Drive unit: Nordida special robot servo drive three-axis;

◆Power unit: servo motor;

◆ Reduction unit: RV reducer;

◆Electrical integrated control unit: PLC with touch screen and Schneider electrical appliances.

Technical features:

◆ Automatic circular delivery of welding station, the operator always loads and unloads parts at a fixed location, effectively reducing the labor and logistics intensity of the operator, the whole set of equipment welding products has strong compatibility, and the automatic welding expansion is strong;

◆The overall configuration is high, avoiding the interference of the fixture is strong, and effectively ensuring high-quality welding;

◆ Suitable for welding of small and medium-sized hardware parts with welds distributed on multiple surfaces, the workpiece is automatically flipped at plus or minus 360 degrees, whether it is a straight, curved or circular weld, it can better ensure the welding attitude and accessibility of the welding torch;

◆Full precision servo and RV reducer control, high repeatability, fast rotation speed, long service life;

◆The workpiece flipping speed is fast, which can effectively improve the welding efficiency, realize symmetry and cross welding more flexibly, and reduce the deformation after welding heating;

◆The conjugation frame is left with a standard fixture transition plate mounting frame;

◆ Left standard interface, for manual fixture, pneumatic fixture, electronic pneumatic fixture can be quickly combined;

◆The positioner has a special oil injection hole and oil outlet hole, which is very convenient for later maintenance;


Performance parameters

serial numberDevice modelWS-CZ-500WS-CZ-800
1Rated load500kg800kg
2Spindle standard swing radiusR1200mmR1500mm
3Countershaft standard swing radiusR400mmR500mm
4The first axis flips the angle±180°±180°
5Second axis rotation angle±360°±360°
6The first shaft is rated for flipping speed50°/S24°/S
7The second shaft is rated for rotation speed70°/S70°/S
8Repeatable positioning accuracy±0.10mm±0.20mm
9Variant frame size (length * width * height) mm2200*800*902500*800*90
10Positioner size (length * width * height) mm4000*700*16505200*1000*1850
11Installation methodGround mounting (using chemical bolts)
12Number of robot installations1~4 sets (if you need to install more, you can customize)
13Drive modeAC servo motor driven
14Repeatable positioning accuracy± 0.02 mm
15Installation conditionsAmbient temperature: 0~45 degrees Ambient humidity: usually 75%RH or below (no condensation phenomenon), short-term 95%RH or below (within 1 month) Vibration value: 0.5G or below
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